Polyester Jacquard Knit Fabric

Versatile Mattress and Border Applications

Polyester Jacquard Knit is one of the most versatile materials in modern bedding construction, suitable for various components:

• Mattress Ticking Surface: Used on nearly all mattress types (innerspring, foam, hybrid) where a combination of soft touch and durability is required.
• Side Border Fabric: The stability and ability to render dense patterns make it ideal for the vertical sides of the mattress.
• Printed Substrate: Can serve as a high-quality base for subsequent thermal transfer printing, allowing for both structure and detailed graphics.

It is a cost-effective material that maintains a premium aesthetic.

Knit Specifications and Aesthetic Options

Core Advantages of Polyester Jacquard

• Cost-Effective Durability: Offers a balance of a sophisticated woven-like appearance with the high strength and longevity of polyester fiber.
• Design Flexibility: Computerized knitting allows for rapid changes in design patterns without the time and expense associated with mechanical loom setups.
• Low Maintenance: Inherently wrinkle-resistant, quick-drying, and highly resistant to stains and moisture absorption.
• Structural Consistency: The double knit or interlock construction provides good structural body and bulk for a plush, substantial hand-feel.

Frequently Asked Questions (FAQ)

• Q: How does the polyester Jacquard knit compare to a woven Jacquard in terms of flexibility?
• A: The knit structure provides superior stretch and recovery compared to woven Jacquard. The knit will conform better to adjustable bases and foam layers, while woven remains more rigid.

• Q: Can recycled polyester yarns be used in the Jacquard knit?
• A: Yes. We actively work with certified recycled polyester (rPET) suppliers. This substitution maintains the performance characteristics while allowing clients to meet sustainability targets.

• Q: Does the use of polyester affect the fabric's breathability?
• A: While polyester is hydrophobic, the knit structure is inherently porous. This porosity, combined with open cell foam lamination, ensures the fabric remains breathable and supports good air flow through the mattress cover.

Polyester Variants and Blends

We utilize different polyester types to fine-tune performance:

• High-Tenacity Filament Polyester: Used for strength, minimizing linting and pilling.
• Spun Polyester: Offers a softer, more cotton-like hand-feel, often used for the top visible layer.
• Recycled Polyester: Used to meet environmental standards without compromising physical performance metrics.
• Cooling Additives: Integration of specialized polyester filament variants that contain mineral particles to draw heat away from the body.

Manufacturing and Custom Pattern Service

Our service emphasizes design efficiency:

• CAD/CAM Design: We convert client sketches or digital files into precise Jacquard knitting programs, managing up to 12 pattern segments per fabric design.
• Sampling Speed: The use of computerized machinery allows us to produce sample yardage for new Jacquard designs typically within 10 to 14 days.
• Finishing Precision: Controlled heat setting ensures that the unique Jacquard pattern remains stable and resists distortion after subsequent processing.