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Custom Tencel/Lyocell Mattress Fabric

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Tencel/Lyocell Mattress Fabric Manufacturers

Closed-loop Process OEKO-TEX Certified Botanical Cellulose

Technical Specifications and Performance Overview of Tencel (Lyocell) Mattress Fabric

Tencel (Lyocell) mattress fabric is a specialized textile engineered from wood pulp cellulose through a closed-loop solvent spinning process. This material represents a significant advancement in sleep surface technology, offering a unique combination of botanical origin and industrial durability. The fiber structure is characterized by its sub-microscopic fibrils, which are hydrophilic in nature, allowing for efficient moisture absorption and distribution across the fabric surface. Designed specifically for the bedding and mattress industry, this fabric supports a dry sleep microclimate by managing humidity levels more effectively than conventional synthetic fibers. Its physical properties include high tensile strength in both wet and dry states, ensuring the fabric maintains its dimensional stability and structural integrity over extended periods of mechanical stress and compression.

Technical Product Characteristics

Material Composition
100% Lyocell or Tencel-Blended Knitted/Woven Fabric
Fabric Weight
250g/m² - 500g/m² (Customizable)
Moisture Regain
11.5% - 13%
Tensile Strength
≥ 20 cN/tex (Dry State)
Surface Treatment
Antibacterial, Anti-mite, or Flame Retardant (Optional)
Width
210cm - 245cm (Standard Mattress Widths)

Core Technical Advantages

Advanced Moisture Management The cellulose fibers absorb moisture into the inner part of the fiber, reducing surface humidity and inhibiting bacterial growth without chemical additives.
Thermal Regulation Supports the body's natural thermal regulating mechanism by facilitating evaporative cooling, essential for maintaining a consistent sleep temperature.
Fiber Smoothness The smooth surface profile of Lyocell fibers minimizes mechanical friction against the skin, making it suitable for sensitive skin applications.
Environmental Compliance Produced via an OEKO-TEX certified process with high solvent recovery rates, meeting global standards for sustainable textile manufacturing.

Primary Application Scenarios

01
Premium Mattress Ticking Primary surface fabric for pocket spring mattresses and high-density memory foam beds.
02
Topper and Protector Production Used in the manufacturing of quilted mattress toppers and breathable protective layers.
03
Hospitality Bedding Applied in hotel-grade sleep systems where durability and moisture control are operational priorities.
04
Home Textiles Integrated into pillow covers and bolster fabrics for coordinated ergonomic sleep sets.

Storage Guidelines

To preserve the cellulose fiber integrity, rolls of Tencel mattress fabric should be stored in a cool, dry warehouse. Ensure the material is kept away from direct sunlight and UV exposure, which can cause fiber yellowing over time. Rolls should be placed on pallets to avoid direct contact with concrete floors to prevent moisture wicking from the ground.

Usage and Care Instructions

  • Washing Temperature: If removable and washable, use a maximum temperature of 40°C to prevent fiber shrinkage.
  • Mechanical Stress: During quilting and sewing process, maintain needle sharpness to prevent snagging the smooth Lyocell filaments.
  • Chemical Exposure: Avoid chlorine-based bleaches which degrade the natural polymer chains of Lyocell fiber.
Closed-loop lyocell · High moisture regain · Botanical performance
About Us
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Hangzhou Xiaoshan RongLi Clothing Co.,Ltd.

Hangzhou Xiaoshan RongLi Clothing Co.,Ltd. was established in 1989 and has been a professional company dedicated to modern mattress fabric. Our company covers 100000 ㎡, and has been honored with "AAA enterprise" of Hangzhou enterprise credit rating, "Xiaoshan brand products", and "Hangzhou famous brand" of our "Rongli trademark". Meanwhile, our company has passed ISO9001:2000 quality system accreditation and all our fabrics have passed the inspection of EU REACH and accreditation of German Hein Stan Oeko-TexStand100.xStand100 certificate.

We are China Tencel/Lyocell Mattress Fabric Manufacturers and Custom ODM/OEM Tencel/Lyocell Mattress Fabric Factory. Our company integrates mattresses, design, production, R&D, and sales of home textiles, and imports advanced waving machinery from West Germany and Italy, among others. Produced jacquard, printed, dyed, and color-dyed fabric, knitting mattress, tatting materials, and thermal transfer printed material are of fashionable style and have wide varieties. Knitted and printed tatting cloths are widely applied to cushions, mattresses, pillow covers, sofas, and the manufacturing of thermally transferred printed fabrics. At present, our products are not only sold to all major cities but also sold to countries and regions such as Europe, America, South-East Asia, the Middle East, Japan, and Korea, enjoying a good reputation at home and abroad and are very popular among customers.

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Tencel/Lyocell mattress fabric Industry knowledge
Product Range & Application Engineering

Tencel/Lyocell mattress fabric

Hangzhou Xiaoshan RongLi Clothing Co., Ltd. is a Tencel/Lyocell mattress fabric manufacturer serving industrial projects that require a defined process window, reliable integration and a documented technical scope.

Our approach connects the product configuration with the workpiece, production target, quality requirement and automation plan. The resulting scope covers the main equipment, line interfaces, acceptance basis and lifecycle support needed for a coordinated installation.

Configured Around the Application

We define the configuration around the required operation, material grade, workpiece dimensions, processing sequence, tolerance and output per shift. Product variety and changeover frequency are also incorporated because they affect capacity margin, tooling, controls, access and automation level.

Our technical proposal states the sizing assumptions and normal operating range instead of relying only on a theoretical maximum. Drawings, representative samples and process-trial data allow the product and tooling arrangement to be aligned before configuration approval.

Technical Scope and Configuration

The technical scope can cover rated capacity, working range, stroke or travel, speed, usable work area, clearance, accuracy, repeatability, rigidity, drive and control architecture, power requirements and compatible tooling. We distinguish rated values, adjustable ranges and configuration-dependent performance in the proposal.

  • Performance is matched to the intended working point, not only to a headline maximum.
  • Our scope identifies included equipment, optional equipment and site-supplied interfaces.
  • Drawings, layout data and utility requirements support project planning.
  • Control language, data interfaces, recipes, traceability and line communication are defined for the application.

Automation, Safety and Site Integration

The base machine or product is one part of the complete installation. Our integration scope can account for feeding, transfer, tooling, guarding, sensors, conveyors, lubrication, scrap handling, inspection and connected equipment, with physical interfaces, signals and commissioning responsibilities defined in an interface document.

Safety provisions are aligned with the destination market and plant requirements. The documented scope identifies guards, interlocks, emergency-stop circuits, risk-reduction features and conformity documents applicable to the delivered configuration.

Quality Control and Acceptance

Our project scope connects critical-component selection, fabrication, assembly, inspection and pre-shipment testing with the agreed specifications. Factory acceptance conditions can define the test material, operating duration, measurement method and records supplied with the equipment.

Relevant factory resources, quality records, technical drawings and change-control documents provide a practical basis for technical review. Certification references are applied only when their issuer, scope and validity match the delivered configuration.

Application and Project Matrix

Project Area Application Information Our Technical Output
Application fit Material, part drawing, process and output target Sizing calculation and recommended configuration
Acceptance Measured tolerances, test duration and sample Inspection plan and FAT record
Lifecycle support Shift pattern, maintenance resources and destination Service scope, manuals and spare-parts plan

Total Cost, Delivery and Lifecycle Support

Our proposal can separate the base product, tooling, options, auxiliary equipment, packaging, delivery documents, installation, commissioning, training and initial spare parts. It also defines delivery terms, production milestones, approval points and the effect of approved changes on price or lead time.

Lifecycle support considers energy use, consumables, lubrication, wear parts, maintenance access, diagnostics, software and spare-parts availability. Maintenance intervals, recommended spares, warranty boundaries and available remote or on-site support can be documented for the destination country.

Information We Use to Configure Your Solution

  • Part drawing, material specification, dimensions and tolerance requirements
  • Process sequence, tooling information and representative samples
  • Target cycle rate, shifts per day, annual volume and planned capacity margin
  • Required configuration, automation level and line interfaces
  • Destination voltage, frequency, utilities, floor space and environmental conditions
  • Safety, documentation, certification and language requirements
  • Inspection method and factory/site acceptance criteria
  • Packaging, delivery terms, installation, training and service expectations
  • Requested spare-parts package, warranty terms and quotation validity

Related Equipment Categories

Compare Mattress cover when the application requires a different frame, working area, drive arrangement or automation level.

A Configuration Built Around Your Project

Share the application details above with Hangzhou Xiaoshan RongLi Clothing Co., Ltd.. We will connect each major configuration choice to the production requirement and prepare a proposal that separates standard scope, options, site responsibilities and items requiring technical confirmation.