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Custom Jacquard mattress fabric

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Jacquard mattress fabric Manufacturers

Electronic Jacquard Weaving · Custom Pattern Development

Jacquard Mattress Fabric

Jacquard mattress fabric is produced on electronic jacquard looms where each warp end is individually controlled by a hook mechanism, allowing pattern formation through yarn interlacing rather than surface printing or embroidery. Hook capacities from 2,688 to 12,288 enable pattern repeats of unlimited size across the full fabric width. The pattern is woven into the textile structure itself, so it remains legible on both faces and cannot peel, crack, or migrate during laundering. Typical substrates use combed cotton warps of 50s to 80s count combined with textured polyester wefts, yielding fabric weights of 180 to 450 gsm at widths of 160 to 280 cm. Buyers submit artwork or a reference swatch, and the mill converts it into an electronic pattern file for sampling before bulk weaving.

Hook Capacity
2,688 – 12,288
Pattern Repeat
Unlimited
Fabric Weight
180 – 450 gsm
Pattern Colors
4 – 6 yarn-dyed
Fabric Width
160 – 280 cm

Weave-Integrated Pattern

The design is formed by differential yarn interlacing at the loom. No printing ink, transfer paper, or embroidery thread is applied to the surface, so there is no ink migration risk and no pattern loss from abrasion.

Reversible Face Legibility

Because color and structure are built into the weave, the pattern reads clearly from both sides. This supports reversible mattress cover construction and simplifies cutting orientation on the sewing floor.

Abrasion Performance

Denser interlacing at pattern nodes raises Martindale results to 30,000–50,000 cycles. Pattern definition is retained through wear rather than fading away as a printed surface would.

Dimensional Control

Stenter-frame heat setting at 190°C with 2–3% overfeed equalizes warp and weft tension. Shrinkage is held at or below 2.8% after laundering under standard conditions.

Surface Relief Depth

Raised pattern zones stand 0.4–0.8 mm above the ground field, producing a tactile surface that remains visible at a distance of three meters under normal showroom lighting.

Artwork Conversion

Buyer artwork, CAD files, or physical swatches are converted to electronic pattern files. Strike-off yardage is woven for approval before bulk scheduling begins.

Where This Fabric Is Specified

01
Hotel Bedding Programs Property-specific pattern registration on mattress ticking, allowing a chain to carry its own woven design across guest room tiers.
02
Retail Mattress Collections Pattern differentiation across price tiers within a single brand, using the same base construction with varied jacquard designs.
03
Contract Upholstery Coordination Matching headboard panels, bed base covers, and mattress ticking woven from one pattern file for visual continuity.
04
Heritage and Classic Lines Damask, brocade, and herringbone motif programs for traditional bedding ranges requiring woven rather than printed ornament.
Pattern Development and Ordering Questions Technical answers for buyers commissioning jacquard programs
What is required to develop a new jacquard pattern?

Buyers submit artwork in vector format or a physical reference swatch with the target repeat size and color count. The mill converts this into an electronic pattern file and produces strike-off yardage. Development takes 15–25 working days before bulk scheduling. Four to six yarn-dyed colors are typical; additional colors require loom reconfiguration.

How is pattern alignment handled during cutting?

CAD-generated cutting markers with pattern registration marks are supplied with each order. Laser registration on automated cutting tables holds alignment within 1.5 mm per linear meter, preventing visible pattern drift across seamed panels.

What causes long float snagging, and how is it controlled?

Long yarn floats in low-density pattern areas are vulnerable to snagging during handling and quilting. Ground weave binding points are added to reduce float length from eight ends down to four or fewer per pattern element, preserving pattern clarity while improving mechanical stability.

What are the minimum quantities for a custom pattern?

New pattern development requires 1,000–2,000 linear meters depending on complexity and color count. Repeating an existing approved pattern begins at 800 linear meters. Trial rolls of 10–30 meters are available for evaluation before committing to bulk volume.

Does the woven pattern affect washing performance?

No. Because the pattern is structural rather than applied, there is no coating or print layer to degrade. Wash at 40°C or below with neutral detergent; loads should stay under 70% of drum capacity to avoid creasing in raised pattern zones. Iron on the reverse side at 150°C maximum.

Weave-integrated pattern · Unlimited repeat · OEKO-TEX Standard 100
About Us
image front
Hangzhou Xiaoshan RongLi Clothing Co.,Ltd.

Hangzhou Xiaoshan RongLi Clothing Co.,Ltd. was established in 1989 and has been a professional company dedicated to modern mattress fabric. Our company covers 100000 ㎡, and has been honored with "AAA enterprise" of Hangzhou enterprise credit rating, "Xiaoshan brand products", and "Hangzhou famous brand" of our "Rongli trademark". Meanwhile, our company has passed ISO9001:2000 quality system accreditation and all our fabrics have passed the inspection of EU REACH and accreditation of German Hein Stan Oeko-TexStand100.xStand100 certificate.

We are China Jacquard mattress fabric Manufacturers and Custom ODM/OEM Jacquard mattress fabric Factory. Our company integrates mattresses, design, production, R&D, and sales of home textiles, and imports advanced waving machinery from West Germany and Italy, among others. Produced jacquard, printed, dyed, and color-dyed fabric, knitting mattress, tatting materials, and thermal transfer printed material are of fashionable style and have wide varieties. Knitted and printed tatting cloths are widely applied to cushions, mattresses, pillow covers, sofas, and the manufacturing of thermally transferred printed fabrics. At present, our products are not only sold to all major cities but also sold to countries and regions such as Europe, America, South-East Asia, the Middle East, Japan, and Korea, enjoying a good reputation at home and abroad and are very popular among customers.

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Jacquard mattress fabric Industry knowledge
Product Range & Application Engineering

Jacquard mattress fabric

Hangzhou Xiaoshan RongLi Clothing Co., Ltd. is a Jacquard mattress fabric manufacturer serving industrial projects that require a defined process window, reliable integration and a documented technical scope.

Our approach connects the product configuration with the workpiece, production target, quality requirement and automation plan. The resulting scope covers the main equipment, line interfaces, acceptance basis and lifecycle support needed for a coordinated installation.

Configured Around the Application

We define the configuration around the required operation, material grade, workpiece dimensions, processing sequence, tolerance and output per shift. Product variety and changeover frequency are also incorporated because they affect capacity margin, tooling, controls, access and automation level.

Our technical proposal states the sizing assumptions and normal operating range instead of relying only on a theoretical maximum. Drawings, representative samples and process-trial data allow the product and tooling arrangement to be aligned before configuration approval.

Technical Scope and Configuration

The technical scope can cover rated capacity, working range, stroke or travel, speed, usable work area, clearance, accuracy, repeatability, rigidity, drive and control architecture, power requirements and compatible tooling. We distinguish rated values, adjustable ranges and configuration-dependent performance in the proposal.

  • Performance is matched to the intended working point, not only to a headline maximum.
  • Our scope identifies included equipment, optional equipment and site-supplied interfaces.
  • Drawings, layout data and utility requirements support project planning.
  • Control language, data interfaces, recipes, traceability and line communication are defined for the application.

Automation, Safety and Site Integration

The base machine or product is one part of the complete installation. Our integration scope can account for feeding, transfer, tooling, guarding, sensors, conveyors, lubrication, scrap handling, inspection and connected equipment, with physical interfaces, signals and commissioning responsibilities defined in an interface document.

Safety provisions are aligned with the destination market and plant requirements. The documented scope identifies guards, interlocks, emergency-stop circuits, risk-reduction features and conformity documents applicable to the delivered configuration.

Quality Control and Acceptance

Our project scope connects critical-component selection, fabrication, assembly, inspection and pre-shipment testing with the agreed specifications. Factory acceptance conditions can define the test material, operating duration, measurement method and records supplied with the equipment.

Relevant factory resources, quality records, technical drawings and change-control documents provide a practical basis for technical review. Certification references are applied only when their issuer, scope and validity match the delivered configuration.

Application and Project Matrix

Project Area Application Information Our Technical Output
Application fit Material, part drawing, process and output target Sizing calculation and recommended configuration
Acceptance Measured tolerances, test duration and sample Inspection plan and FAT record
Lifecycle support Shift pattern, maintenance resources and destination Service scope, manuals and spare-parts plan

Total Cost, Delivery and Lifecycle Support

Our proposal can separate the base product, tooling, options, auxiliary equipment, packaging, delivery documents, installation, commissioning, training and initial spare parts. It also defines delivery terms, production milestones, approval points and the effect of approved changes on price or lead time.

Lifecycle support considers energy use, consumables, lubrication, wear parts, maintenance access, diagnostics, software and spare-parts availability. Maintenance intervals, recommended spares, warranty boundaries and available remote or on-site support can be documented for the destination country.

Information We Use to Configure Your Solution

  • Part drawing, material specification, dimensions and tolerance requirements
  • Process sequence, tooling information and representative samples
  • Target cycle rate, shifts per day, annual volume and planned capacity margin
  • Required configuration, automation level and line interfaces
  • Destination voltage, frequency, utilities, floor space and environmental conditions
  • Safety, documentation, certification and language requirements
  • Inspection method and factory/site acceptance criteria
  • Packaging, delivery terms, installation, training and service expectations
  • Requested spare-parts package, warranty terms and quotation validity

Related Equipment Categories

Compare Soft knit mattress fabric when the application requires a different frame, working area, drive arrangement or automation level.

A Configuration Built Around Your Project

Share the application details above with Hangzhou Xiaoshan RongLi Clothing Co., Ltd.. We will connect each major configuration choice to the production requirement and prepare a proposal that separates standard scope, options, site responsibilities and items requiring technical confirmation.