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Custom Cotton mattress fabric

Home / Products / Sustainable Mattress Fabrics / Cotton mattress fabric
Product Category

Cotton mattress fabric Manufacturers

Long-Staple Cotton · Woven and Knit Construction

Cotton Mattress Fabric

Cotton remains the reference substrate for mattress ticking because its hygroscopic behavior and skin contact profile are already understood by every bedding engineering team.

Quality System ISO 9001:2000
Chemical Compliance EU REACH
Textile Certification OEKO-TEX 100
Daily Capacity 60,000 m
Overview

Cotton mattress fabric is engineered from long-staple cotton fiber into woven or circular knit substrates for mattress ticking, pillow shells, and topper casings. Woven builds run 180 to 400 thread count in plain, twill, and sateen, while knit builds are produced at 18GG to 28GG on circular machines. Mechanical finishing includes sanforizing for shrinkage control and calendering for surface smoothness, with down-proof variants receiving additional pore compression to hold feather and fill without chemical coating. Fabric weights span 150 to 450 gsm at widths of 180 to 245 cm.

Buyer drawings or physical swatches are converted by the in-house R&D team into yarn counts, weave structures, and finishing routes before sampling. Every production run executes under the ISO 9001:2000 quality system, and shipments carry EU REACH compliance statements together with Hohenstein OEKO-TEX Standard 100 certificates.

180–400 Thread count, woven
18–28GG Knit gauge range
150–450 Fabric weight, gsm
≤3% Shrinkage after wash
Core Advantages
Moisture Absorption

Cotton holds a moisture regain of 8 to 10 percent, drawing perspiration from the contact surface and releasing it during evaporation.

Down-Proof Integrity

Calendering compresses fabric pores so feather and down fill cannot migrate, without a coating that stiffens the hand.

Laundering Durability

Long-staple yarns retain tensile strength through repeated industrial cycles at 60°C, relevant to hospitality and healthcare programs.

Skin-Neutral Surface

Natural cellulose with no residual formaldehyde or heavy metals, verified to OEKO-TEX Standard 100 for direct skin contact.

Construction Parameters
Composition 100% long-staple cotton or cotton-polyester blend
Thread count 180 / 233 / 300 / 400 TC
Yarn count 40s / 60s / 80s combed compact
Weave options Plain / Twill / Sateen / Circular knit
Fabric weight 150 – 450 gsm
Roll width 180 – 245 cm
Surface finish Calendered / Down-proof / Peach finish

Application Fields

Specified where cotton's moisture behavior and skin compatibility drive the purchasing decision.

01 Hospitality Bedding

Pillow shells, duvet casings, and mattress protectors in hotel programs running high-temperature industrial laundering.

02 Residential Sleep Products

Premium retail pillow covers and ticking for spring and foam mattress lines sold through bedding retail channels.

03 Medical and Orthopedic

Breathable surfaces for orthopedic pillows and therapeutic bedding where skin neutrality is a clinical requirement.

04 Travel and Outdoor

Packable travel pillows and sleeping bag accessories where cotton hand-feel outweighs weight savings.

Supply and Development Support
Drawing and Sample Production

Buyer drawings or physical swatches are translated into yarn counts, weave structures, and finishing routes, with pilot yardage issued for approval before bulk scheduling.

Certified Output

Production runs under the ISO 9001:2000 system. Fabrics pass EU REACH testing and carry Hohenstein OEKO-TEX Standard 100 certification, with batch documentation issued per shipment.

Capacity and Lead Time

Daily output of 60,000 meters supports repeat container programs. Standard cotton constructions run 25 to 35 working days from approved sample to shipped order.

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Buyer and Processing Questions

Which thread count is appropriate for a mattress ticking program?

233 TC suits standard ticking where durability leads; 300 TC improves surface smoothness for premium retail lines; 400 TC is specified where a dense, low-porosity surface must hold fine down fill without a coating.

How is shrinkage controlled before cutting?

All woven cotton goods pass through sanforizing, which mechanically compresses the fabric to bring residual shrinkage to 3 percent or below under 60°C washing. Tighter tolerances call for pre-washing or cut allowance calculations at the pattern stage.

What needle specification maintains down-proof seams?

Fine-gauge needles in sizes 70/10 or 80/12 with stitch density that closes the seam line without puckering. Needle size and stitch length are recorded on the construction sheet so downstream sewing stays consistent across lots.

What wash and drying parameters preserve the fabric?

Machine wash up to 60°C with neutral detergent; avoid chlorine bleach, which degrades cellulose and causes yellowing. Tumble dry at medium heat and remove promptly. Ironing up to 200°C is acceptable on the fabric face.

Can cotton be blended to improve strength or cost position?

Cotton-polyester blends at 60/40 or 50/50 raise tensile strength and dimensional stability while reducing cost per meter. Blend ratio is set against laundering frequency, target hand-feel, and certification requirements; GOTS applies only to 100 percent organic cotton builds.

Down-proof finish · Long-staple yarn · ISO 9001:2000 certified
About Us
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Hangzhou Xiaoshan RongLi Clothing Co.,Ltd.

Hangzhou Xiaoshan RongLi Clothing Co.,Ltd. was established in 1989 and has been a professional company dedicated to modern mattress fabric. Our company covers 100000 ㎡, and has been honored with "AAA enterprise" of Hangzhou enterprise credit rating, "Xiaoshan brand products", and "Hangzhou famous brand" of our "Rongli trademark". Meanwhile, our company has passed ISO9001:2000 quality system accreditation and all our fabrics have passed the inspection of EU REACH and accreditation of German Hein Stan Oeko-TexStand100.xStand100 certificate.

We are China Cotton mattress fabric Manufacturers and Custom ODM/OEM Cotton mattress fabric Factory. Our company integrates mattresses, design, production, R&D, and sales of home textiles, and imports advanced waving machinery from West Germany and Italy, among others. Produced jacquard, printed, dyed, and color-dyed fabric, knitting mattress, tatting materials, and thermal transfer printed material are of fashionable style and have wide varieties. Knitted and printed tatting cloths are widely applied to cushions, mattresses, pillow covers, sofas, and the manufacturing of thermally transferred printed fabrics. At present, our products are not only sold to all major cities but also sold to countries and regions such as Europe, America, South-East Asia, the Middle East, Japan, and Korea, enjoying a good reputation at home and abroad and are very popular among customers.

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Cotton mattress fabric Industry knowledge
Product Range & Application Engineering

Cotton mattress fabric

Hangzhou Xiaoshan RongLi Clothing Co., Ltd. is a Cotton mattress fabric manufacturer serving industrial projects that require a defined process window, reliable integration and a documented technical scope.

Our approach connects the product configuration with the workpiece, production target, quality requirement and automation plan. The resulting scope covers the main equipment, line interfaces, acceptance basis and lifecycle support needed for a coordinated installation.

Configured Around the Application

We define the configuration around the required operation, material grade, workpiece dimensions, processing sequence, tolerance and output per shift. Product variety and changeover frequency are also incorporated because they affect capacity margin, tooling, controls, access and automation level.

Our technical proposal states the sizing assumptions and normal operating range instead of relying only on a theoretical maximum. Drawings, representative samples and process-trial data allow the product and tooling arrangement to be aligned before configuration approval.

Technical Scope and Configuration

The technical scope can cover rated capacity, working range, stroke or travel, speed, usable work area, clearance, accuracy, repeatability, rigidity, drive and control architecture, power requirements and compatible tooling. We distinguish rated values, adjustable ranges and configuration-dependent performance in the proposal.

  • Performance is matched to the intended working point, not only to a headline maximum.
  • Our scope identifies included equipment, optional equipment and site-supplied interfaces.
  • Drawings, layout data and utility requirements support project planning.
  • Control language, data interfaces, recipes, traceability and line communication are defined for the application.

Automation, Safety and Site Integration

The base machine or product is one part of the complete installation. Our integration scope can account for feeding, transfer, tooling, guarding, sensors, conveyors, lubrication, scrap handling, inspection and connected equipment, with physical interfaces, signals and commissioning responsibilities defined in an interface document.

Safety provisions are aligned with the destination market and plant requirements. The documented scope identifies guards, interlocks, emergency-stop circuits, risk-reduction features and conformity documents applicable to the delivered configuration.

Quality Control and Acceptance

Our project scope connects critical-component selection, fabrication, assembly, inspection and pre-shipment testing with the agreed specifications. Factory acceptance conditions can define the test material, operating duration, measurement method and records supplied with the equipment.

Relevant factory resources, quality records, technical drawings and change-control documents provide a practical basis for technical review. Certification references are applied only when their issuer, scope and validity match the delivered configuration.

Application and Project Matrix

Project Area Application Information Our Technical Output
Application fit Material, part drawing, process and output target Sizing calculation and recommended configuration
Acceptance Measured tolerances, test duration and sample Inspection plan and FAT record
Lifecycle support Shift pattern, maintenance resources and destination Service scope, manuals and spare-parts plan

Total Cost, Delivery and Lifecycle Support

Our proposal can separate the base product, tooling, options, auxiliary equipment, packaging, delivery documents, installation, commissioning, training and initial spare parts. It also defines delivery terms, production milestones, approval points and the effect of approved changes on price or lead time.

Lifecycle support considers energy use, consumables, lubrication, wear parts, maintenance access, diagnostics, software and spare-parts availability. Maintenance intervals, recommended spares, warranty boundaries and available remote or on-site support can be documented for the destination country.

Information We Use to Configure Your Solution

  • Part drawing, material specification, dimensions and tolerance requirements
  • Process sequence, tooling information and representative samples
  • Target cycle rate, shifts per day, annual volume and planned capacity margin
  • Required configuration, automation level and line interfaces
  • Destination voltage, frequency, utilities, floor space and environmental conditions
  • Safety, documentation, certification and language requirements
  • Inspection method and factory/site acceptance criteria
  • Packaging, delivery terms, installation, training and service expectations
  • Requested spare-parts package, warranty terms and quotation validity

Related Equipment Categories

Compare Jacquard mattress fabric when the application requires a different frame, working area, drive arrangement or automation level.

A Configuration Built Around Your Project

Share the application details above with Hangzhou Xiaoshan RongLi Clothing Co., Ltd.. We will connect each major configuration choice to the production requirement and prepare a proposal that separates standard scope, options, site responsibilities and items requiring technical confirmation.