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Custom Polyester mattress fabric

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Product Category

Polyester mattress fabric Manufacturers

Filament Polyester · Engineered Synthetic Substrate

Polyester
Mattress Fabric

Synthetic filament construction delivers controlled tensile behavior, low moisture regain, and dimensional stability under repeated industrial laundering cycles.

ISO 9001:2000 Quality management
EU REACH Chemical compliance
OEKO-TEX 100 Hohenstein certified
60,000 m Daily output
OEM Drawing and sample based
Overview

Polyester mattress fabric is built from filament or staple polyester yarns through circular knitting, warp knitting, or weaving. The polymer matrix yields low moisture absorption of 0.4 to 0.8 percent, high abrasion resistance across 30,000 to 60,000 Martindale cycles, and strong colorfastness under industrial washing. Thermoplastic behavior allows heat setting during finishing, which locks dimensional stability with shrinkage held below 2 percent. Fabric weights range 150 to 450 gsm at widths of 180 to 240 cm, available in plain, twill, jacquard, and knit constructions.

The in-house R&D team converts buyer drawings or physical swatches into yarn specifications and finishing routes before sampling. Production runs under the ISO 9001:2000 quality system, with EU REACH testing and Hohenstein OEKO-TEX Standard 100 certification issued per batch, and daily capacity of 60,000 meters supporting repeat container programs.

0.4–0.8% Moisture regain
30k–60k Martindale cycles
<2% Shrinkage after heat set
150–450 Weight, gsm
Tensile Strength

Filament yarns sustain 450 to 650 N warp tensile, holding shape under tight mattress fitting and quilting tension.

Abrasion Resistance

Dense interlacing and heat-set finishing keep surface integrity across 30,000 to 60,000 Martindale cycles.

Colorfastness

Disperse dyeing at 130°C yields Grade 4 to 5 wash fastness under AATCC 61 test protocols.

Low Moisture Uptake

Regain of 0.4 to 0.8 percent means quick drying and no biological nutrient source for mildew.

Technical Parameters
Composition 100% filament polyester or blended
Construction Circular knit / Warp knit / Woven
Fabric weight 150 – 450 gsm
Roll width 180 – 240 cm
Tensile strength 450 – 650 N, warp direction
Heat setting 180 – 200°C for 30 – 45 seconds
Dyeing method High-temperature jet dyeing at 130°C
Finishing options Anti-static / Anti-microbial / FR / Water repellent

Application Fields

Mattress Ticking Surface layer for foam and hybrid mattress builds where abrasion resistance and dimensional control govern specification.
Back Panels and Inner Layers Non-visible substrate where cost efficiency outweighs surface aesthetics, commonly specified in plain or knit construction.
Hotel and Contract Bedding High-turnover hospitality programs running repeated 60°C industrial laundering with strict shrinkage tolerances.
Pillow and Topper Shells Lightweight constructions from 150 to 220 gsm used for pillow covers and removable topper encasements.
01
Sample-Based Development

Buyer drawings or physical samples are converted into yarn counts, knit structures, and dyeing routes, with pilot yardage issued before bulk scheduling.

02
Certified Production

All lines run under ISO 9001:2000 with EU REACH testing and Hohenstein OEKO-TEX Standard 100 certificates issued per shipment.

03
Volume Scheduling

Daily output of 60,000 meters supports repeat container orders. Standard polyester constructions run 25 to 35 working days from approved sample.

Procurement and Technical Questions

Which polyester construction suits high-abrasion mattress ticking?

Heavier circular knit or twill woven builds at 300 to 450 gsm with heat-set finishing deliver the highest Martindale performance, typically 45,000 to 60,000 cycles. Lighter knits from 150 to 220 gsm suit back panels and pillow shells where surface wear is lower.

How is shrinkage controlled during finishing?

Heat setting at 180 to 200°C for 30 to 45 seconds relaxes internal yarn stress and stabilizes loop geometry. Residual shrinkage is held below 2 percent at 60°C washing, which meets most hospitality and contract bedding specifications.

What colorfastness can be expected after industrial washing?

High-temperature jet dyeing at 130°C with disperse dyes achieves Grade 4 to 5 under AATCC 61 testing. For programs requiring exceptional color retention, solution-dyed yarns are available, though minimum order quantities increase accordingly.

Can polyester be combined with functional finishes?

Anti-static, anti-microbial, flame retardant, and water-repellent finishes are all compatible with polyester substrates. Each finish is applied during the finishing stage, and compatibility with the base construction is verified during sample development.

What documentation accompanies each shipment?

Batch test reports cover composition, weight, width, shrinkage, and colorfastness. EU REACH compliance statements and Hohenstein OEKO-TEX Standard 100 certificates are issued with each order. GRS documentation is available for recycled polyester variants at 30 percent content and above.

Filament construction · Heat-set stability · ISO 9001:2000 certified
About Us
image front
Hangzhou Xiaoshan RongLi Clothing Co.,Ltd.

Hangzhou Xiaoshan RongLi Clothing Co.,Ltd. was established in 1989 and has been a professional company dedicated to modern mattress fabric. Our company covers 100000 ㎡, and has been honored with "AAA enterprise" of Hangzhou enterprise credit rating, "Xiaoshan brand products", and "Hangzhou famous brand" of our "Rongli trademark". Meanwhile, our company has passed ISO9001:2000 quality system accreditation and all our fabrics have passed the inspection of EU REACH and accreditation of German Hein Stan Oeko-TexStand100.xStand100 certificate.

We are China Polyester mattress fabric Manufacturers and Custom ODM/OEM Polyester mattress fabric Factory. Our company integrates mattresses, design, production, R&D, and sales of home textiles, and imports advanced waving machinery from West Germany and Italy, among others. Produced jacquard, printed, dyed, and color-dyed fabric, knitting mattress, tatting materials, and thermal transfer printed material are of fashionable style and have wide varieties. Knitted and printed tatting cloths are widely applied to cushions, mattresses, pillow covers, sofas, and the manufacturing of thermally transferred printed fabrics. At present, our products are not only sold to all major cities but also sold to countries and regions such as Europe, America, South-East Asia, the Middle East, Japan, and Korea, enjoying a good reputation at home and abroad and are very popular among customers.

News
Polyester mattress fabric Industry knowledge
Product Range & Application Engineering

Polyester mattress fabric

Hangzhou Xiaoshan RongLi Clothing Co., Ltd. is a Polyester mattress fabric manufacturer serving industrial projects that require a defined process window, reliable integration and a documented technical scope.

Our approach connects the product configuration with the workpiece, production target, quality requirement and automation plan. The resulting scope covers the main equipment, line interfaces, acceptance basis and lifecycle support needed for a coordinated installation.

Configured Around the Application

We define the configuration around the required operation, material grade, workpiece dimensions, processing sequence, tolerance and output per shift. Product variety and changeover frequency are also incorporated because they affect capacity margin, tooling, controls, access and automation level.

Our technical proposal states the sizing assumptions and normal operating range instead of relying only on a theoretical maximum. Drawings, representative samples and process-trial data allow the product and tooling arrangement to be aligned before configuration approval.

Technical Scope and Configuration

The technical scope can cover rated capacity, working range, stroke or travel, speed, usable work area, clearance, accuracy, repeatability, rigidity, drive and control architecture, power requirements and compatible tooling. We distinguish rated values, adjustable ranges and configuration-dependent performance in the proposal.

  • Performance is matched to the intended working point, not only to a headline maximum.
  • Our scope identifies included equipment, optional equipment and site-supplied interfaces.
  • Drawings, layout data and utility requirements support project planning.
  • Control language, data interfaces, recipes, traceability and line communication are defined for the application.

Automation, Safety and Site Integration

The base machine or product is one part of the complete installation. Our integration scope can account for feeding, transfer, tooling, guarding, sensors, conveyors, lubrication, scrap handling, inspection and connected equipment, with physical interfaces, signals and commissioning responsibilities defined in an interface document.

Safety provisions are aligned with the destination market and plant requirements. The documented scope identifies guards, interlocks, emergency-stop circuits, risk-reduction features and conformity documents applicable to the delivered configuration.

Quality Control and Acceptance

Our project scope connects critical-component selection, fabrication, assembly, inspection and pre-shipment testing with the agreed specifications. Factory acceptance conditions can define the test material, operating duration, measurement method and records supplied with the equipment.

Relevant factory resources, quality records, technical drawings and change-control documents provide a practical basis for technical review. Certification references are applied only when their issuer, scope and validity match the delivered configuration.

Application and Project Matrix

Project Area Application Information Our Technical Output
Application fit Material, part drawing, process and output target Sizing calculation and recommended configuration
Acceptance Measured tolerances, test duration and sample Inspection plan and FAT record
Lifecycle support Shift pattern, maintenance resources and destination Service scope, manuals and spare-parts plan

Total Cost, Delivery and Lifecycle Support

Our proposal can separate the base product, tooling, options, auxiliary equipment, packaging, delivery documents, installation, commissioning, training and initial spare parts. It also defines delivery terms, production milestones, approval points and the effect of approved changes on price or lead time.

Lifecycle support considers energy use, consumables, lubrication, wear parts, maintenance access, diagnostics, software and spare-parts availability. Maintenance intervals, recommended spares, warranty boundaries and available remote or on-site support can be documented for the destination country.

Information We Use to Configure Your Solution

  • Part drawing, material specification, dimensions and tolerance requirements
  • Process sequence, tooling information and representative samples
  • Target cycle rate, shifts per day, annual volume and planned capacity margin
  • Required configuration, automation level and line interfaces
  • Destination voltage, frequency, utilities, floor space and environmental conditions
  • Safety, documentation, certification and language requirements
  • Inspection method and factory/site acceptance criteria
  • Packaging, delivery terms, installation, training and service expectations
  • Requested spare-parts package, warranty terms and quotation validity

Related Equipment Categories

Compare Jacquard mattress fabric when the application requires a different frame, working area, drive arrangement or automation level.

A Configuration Built Around Your Project

Share the application details above with Hangzhou Xiaoshan RongLi Clothing Co., Ltd.. We will connect each major configuration choice to the production requirement and prepare a proposal that separates standard scope, options, site responsibilities and items requiring technical confirmation.