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Polyester mattress fabric Manufacturers

Synthetic Performance Series High-Durability Textiles

Polyester Mattress Fabric

Engineered synthetic textiles for bedding durability and performance

Polyester mattress fabric represents a category of engineered synthetic textiles designed for bedding applications requiring high tensile strength, dimensional stability, and resistance to mechanical wear. These fabrics are manufactured using filament or staple polyester yarns through circular knitting, warp knitting, or weaving processes. The polyester matrix provides inherent properties including low moisture absorption (0.4-0.8% regain), high abrasion resistance (30,000-60,000 Martindale cycles), and excellent colorfastness. This product family includes specialized variants ranging from Antibedbug polyester mattress fabric with integrated pest barrier properties to Lavender polyester fabric incorporating micro-encapsulated fragrances. The material's thermoplastic nature allows for heat-setting during finishing, establishing permanent dimensional stability with shrinkage rates below 2%.

Anti-Pest Technology
ANT-01

Antibedbug Polyester Mattress Fabric

Engineered with a tightly woven or knitted structure (maximum pore size ≤ 50 microns) combined with a proprietary surface treatment containing permethrin-based or non-toxic silica gel formulations. The dense construction physically prevents bedbug penetration while the chemical barrier provides residual protection for up to 50 industrial laundering cycles. Tested according to ASTM E2813 standards for bedbug penetration resistance.

Weight220-350 gsm
Width200-230 cm
Barrier RatingClass 1
CK-235

CK 235 400g 215cm Polyester Mattress Fabric

Heavy-duty circular knit construction with a finished weight of 400 grams per square meter and width of 215 centimeters. Manufactured using 100% filament polyester yarns with a high-density stitch configuration (24-28 needles per inch). The fabric provides structural support for high-resilience foam and pocket spring systems. Compression set resistance maintains thickness after 50,000 cycles.

Weight400 gsm ±5%
Width215 cm
ConstructionCircular knit
KJ-01

Knitted Jacquard Polyester Mattress Fabric

Produced on electronic circular jacquard knitting machines with pattern repeat capabilities up to 50 cm. The jacquard structure creates raised and recessed zones (0.3-0.6 mm differential) through selective yarn feed tension control. Polyester filament yarns (75D-150D) provide pattern clarity and abrasion resistance. Available in multi-color designs using solution-dyed yarns.

Weight250-380 gsm
Pattern RepeatUp to 50 cm
ColorfastnessGrade 4-5
FRG-03

Lavender Polyester Fabric

Functional textile incorporating micro-encapsulated lavender essential oil within the fiber structure or applied via pad-dry-cure finishing. The microcapsules (5-15 micron diameter) rupture through mechanical friction during use, releasing fragrance gradually over 30-50 wash cycles. Base fabric construction includes knit or woven polyester with weight range 180-300 gsm.

Fragrance Load1.5-2.5%
Lifetime30-50 washes
ApplicationPillows, toppers
PLN-02

Plain Polyester Mattress Fabric

Standard plain weave or plain knit construction with uniform surface texture. Woven plain fabric uses 150D-300D polyester yarns with thread counts ranging from 100-200 TC. Knit plain fabric uses 75D-150D filament yarns with 22-26 gauge machines. Both variants undergo heat-setting for shrinkage control (≤2%). Economical option for mattress back panels and non-visible surfaces.

Weight150-350 gsm
ConstructionPlain weave/knit
Shrinkage≤2%
TWL-04

Twill Polyester Mattress Fabric

Woven twill construction (2/1, 2/2, or 3/1 twill ratios) producing a diagonal rib pattern that enhances drapability and tear strength compared to plain weave. Polyester warp and weft yarns (200D-400D) create a fabric with balanced tensile strength (≥600 N warp and weft). The twill structure provides better conformability to mattress contours while maintaining abrasion resistance of 35,000+ cycles.

Weight200-420 gsm
Twill Ratio2/1, 2/2, 3/1
Tensile Strength≥600 N
BST-00

Polyester Mattress Fabric

Base-grade polyester mattress fabric available in multiple constructions including circular knit, plain weave, and non-woven variants. Standard specifications: weight range 150-400 gsm, width 180-240 cm, shrinkage ≤ 3%. Suitable for mattress back panels, non-visible ticking, and inner layer applications where surface aesthetics are secondary to mechanical performance.

Weight150-400 gsm
Width180-240 cm
CertificationOEKO-TEX 100

Performance Comparison by Fabric Type

Property
Antibedbug
CK 235 400g
Knitted Jacquard
Lavender
Plain
Twill
Standard
Weight (gsm)
220-350
400
250-380
180-300
150-350
200-420
150-400
Tensile Strength (N)
450-550
650+
400-500
350-450
300-500
600+
350-550
Abrasion Cycles
35,000+
50,000+
30,000-45,000
25,000-35,000
20,000-40,000
35,000+
20,000-45,000
Key Feature
Bug barrier
Heavy duty
Pattern design
Aromatherapy
Cost effective
Drapability
Versatile

Application Mapping

Antibedbug
Hotel mattresses, dormitories, shelters
CK 235 400g
High-resilience foam, heavy-use bedding
Knitted Jacquard
Branded collections, showroom displays
Lavender
Wellness bedding, relaxation pillows
Plain
Back panels, inner layers, budget lines
Twill
Contour-fit covers, adjustable bases

Fabric Processing Parameters

  • Heat-setting temperature: 180-200°C for 30-45 seconds to stabilize dimensions
  • Dyeing method: High-temperature jet dyeing (130°C) for disperse dyes
  • Finishing options: Anti-static, anti-microbial, flame retardant, water repellent

Maintenance Specifications

  • Wash temperature: ≤60°C for standard polyester; ≤40°C for lavender microcapsule variants
  • Drying: Low heat ≤60°C or air dry; high heat may cause thermal shrinkage
  • Storage: Avoid prolonged UV exposure which degrades tensile strength
Solution-dyed options · FR grades available · Custom widths on request
About Us
image front
Hangzhou Xiaoshan RongLi Clothing Co.,Ltd.

Hangzhou Xiaoshan RongLi Clothing Co.,Ltd. was established in 1989 and has been a professional company dedicated to modern mattress fabric. Our company covers 100000 ㎡, and has been honored with "AAA enterprise" of Hangzhou enterprise credit rating, "Xiaoshan brand products", and "Hangzhou famous brand" of our "Rongli trademark". Meanwhile, our company has passed ISO9001:2000 quality system accreditation and all our fabrics have passed the inspection of EU REACH and accreditation of German Hein Stan Oeko-TexStand100.xStand100 certificate.

We are China Polyester mattress fabric Manufacturers and Custom ODM/OEM Polyester mattress fabric Factory. Our company integrates mattresses, design, production, R&D, and sales of home textiles, and imports advanced waving machinery from West Germany and Italy, among others. Produced jacquard, printed, dyed, and color-dyed fabric, knitting mattress, tatting materials, and thermal transfer printed material are of fashionable style and have wide varieties. Knitted and printed tatting cloths are widely applied to cushions, mattresses, pillow covers, sofas, and the manufacturing of thermally transferred printed fabrics. At present, our products are not only sold to all major cities but also sold to countries and regions such as Europe, America, South-East Asia, the Middle East, Japan, and Korea, enjoying a good reputation at home and abroad and are very popular among customers.

News
Polyester mattress fabric Industry knowledge
Product Range & Application Engineering

Polyester mattress fabric

Hangzhou Xiaoshan RongLi Clothing Co., Ltd. is a Polyester mattress fabric manufacturer serving industrial projects that require a defined process window, reliable integration and a documented technical scope.

Our approach connects the product configuration with the workpiece, production target, quality requirement and automation plan. The resulting scope covers the main equipment, line interfaces, acceptance basis and lifecycle support needed for a coordinated installation.

Configured Around the Application

We define the configuration around the required operation, material grade, workpiece dimensions, processing sequence, tolerance and output per shift. Product variety and changeover frequency are also incorporated because they affect capacity margin, tooling, controls, access and automation level.

Our technical proposal states the sizing assumptions and normal operating range instead of relying only on a theoretical maximum. Drawings, representative samples and process-trial data allow the product and tooling arrangement to be aligned before configuration approval.

Technical Scope and Configuration

The technical scope can cover rated capacity, working range, stroke or travel, speed, usable work area, clearance, accuracy, repeatability, rigidity, drive and control architecture, power requirements and compatible tooling. We distinguish rated values, adjustable ranges and configuration-dependent performance in the proposal.

  • Performance is matched to the intended working point, not only to a headline maximum.
  • Our scope identifies included equipment, optional equipment and site-supplied interfaces.
  • Drawings, layout data and utility requirements support project planning.
  • Control language, data interfaces, recipes, traceability and line communication are defined for the application.

Automation, Safety and Site Integration

The base machine or product is one part of the complete installation. Our integration scope can account for feeding, transfer, tooling, guarding, sensors, conveyors, lubrication, scrap handling, inspection and connected equipment, with physical interfaces, signals and commissioning responsibilities defined in an interface document.

Safety provisions are aligned with the destination market and plant requirements. The documented scope identifies guards, interlocks, emergency-stop circuits, risk-reduction features and conformity documents applicable to the delivered configuration.

Quality Control and Acceptance

Our project scope connects critical-component selection, fabrication, assembly, inspection and pre-shipment testing with the agreed specifications. Factory acceptance conditions can define the test material, operating duration, measurement method and records supplied with the equipment.

Relevant factory resources, quality records, technical drawings and change-control documents provide a practical basis for technical review. Certification references are applied only when their issuer, scope and validity match the delivered configuration.

Application and Project Matrix

Project Area Application Information Our Technical Output
Application fit Material, part drawing, process and output target Sizing calculation and recommended configuration
Acceptance Measured tolerances, test duration and sample Inspection plan and FAT record
Lifecycle support Shift pattern, maintenance resources and destination Service scope, manuals and spare-parts plan

Total Cost, Delivery and Lifecycle Support

Our proposal can separate the base product, tooling, options, auxiliary equipment, packaging, delivery documents, installation, commissioning, training and initial spare parts. It also defines delivery terms, production milestones, approval points and the effect of approved changes on price or lead time.

Lifecycle support considers energy use, consumables, lubrication, wear parts, maintenance access, diagnostics, software and spare-parts availability. Maintenance intervals, recommended spares, warranty boundaries and available remote or on-site support can be documented for the destination country.

Information We Use to Configure Your Solution

  • Part drawing, material specification, dimensions and tolerance requirements
  • Process sequence, tooling information and representative samples
  • Target cycle rate, shifts per day, annual volume and planned capacity margin
  • Required configuration, automation level and line interfaces
  • Destination voltage, frequency, utilities, floor space and environmental conditions
  • Safety, documentation, certification and language requirements
  • Inspection method and factory/site acceptance criteria
  • Packaging, delivery terms, installation, training and service expectations
  • Requested spare-parts package, warranty terms and quotation validity

Related Equipment Categories

Compare Jacquard mattress fabric when the application requires a different frame, working area, drive arrangement or automation level.

A Configuration Built Around Your Project

Share the application details above with Hangzhou Xiaoshan RongLi Clothing Co., Ltd.. We will connect each major configuration choice to the production requirement and prepare a proposal that separates standard scope, options, site responsibilities and items requiring technical confirmation.