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Custom Woven jacquard fabric

Home / Products / Sustainable Mattress Fabrics / Woven jacquard fabric
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Woven jacquard fabric Manufacturers

Electronic Jacquard Looms · Multi-Weave System

Woven Jacquard Fabric

Pattern is formed by yarn interlacing at the loom, not applied to the surface. No ink, foil, or embroidery layer exists to peel or fade.

ISO 9001:2000
EU REACH Tested
OEKO-TEX 100 Hohenstein
60,000 m Daily Output
Drawing / Sample Based OEM

Woven jacquard fabric is produced on electronic jacquard looms fitted with 2,688 to 12,288 individual hooks, each controlling one warp end per pick. That architecture allows pattern repeat of unlimited size across the full fabric width, which dobby looms limited to 28–40 frames cannot achieve. Construction typically combines three yarn systems: a ground warp of combed cotton in 40s to 80s count, a pattern weft of textured or air-jet polyester, and in double-face builds, a backing warp. Pattern relief measures 0.3 to 0.7 mm between raised and ground zones, and warp density runs 80 to 160 ends per centimeter depending on motif complexity.

Artwork, CAD files, or physical swatches submitted by buyers are converted in-house into electronic pattern files, with strike-off yardage woven for approval before bulk scheduling. Every production line runs under the ISO 9001:2000 quality system, and finished rolls ship with REACH compliance statements and Hohenstein OEKO-TEX Standard 100 certificates.

2,688–12,288 Hook capacity per loom
80–160 Warp ends per cm
0.3–0.7 mm Pattern relief depth
Weave Architecture
01 Loom Configuration

Jacquard shedding combined with cam motion for multi-weave grounds, allowing satin, twill, and crepe zones within one fabric.

02 Yarn Systems

Ground warp, pattern weft, and optional backing warp. Color contrast achieved through matte versus semi-dull filament selection.

03 Pattern Repeat

Unlimited across width and roll length. The R&D team converts submitted artwork into an electronic pattern file before sampling.

04 Color Capacity

Four to six yarn-dyed colors per pattern. Additional colors require loom reconfiguration and revised lead time.

05 Finished Weight

180 to 450 gsm depending on pattern density and weft selection. Heavier builds suit mattress ticking.

06 Roll Width

160 to 280 cm on loom, with 2 to 5 percent trimming loss at the selvedge after finishing.

Structural
Two-Face Legibility

Because color and structure are woven in, the motif reads from both sides. Reversible cover construction becomes viable and cutting orientation on the sewing floor simplifies.

Mechanical
Abrasion Behavior

Interlacing density at pattern nodes lifts Martindale results to 35,000–50,000 cycles. Motif definition wears down gradually rather than disappearing in patches.

Dimensional
Tension Balance

Stenter-frame heat setting at 190°C with 2–3 percent overfeed equalizes warp and weft tension, holding shrinkage at or below 2.8 percent after laundering.

Visual
Surface Relief

Raised zones stand apart from the ground field by measurable depth, keeping the motif readable at three meters under normal showroom lighting.

Technical Parameters
Loom type Electronic jacquard, cam motion multi-weave
Hook counts 2,688 / 5,376 / 12,288 selector
Ground warp Combed cotton 40s–80s, rPET filament, TENCEL
Pattern weft Air-jet textured polyester, viscose, blends
Finished weight 180 – 450 gsm
Thread count 300 – 800 TC, weave dependent
Roll width 160 – 280 cm, trimmed after finishing
Warp density 80 – 160 ends per cm

Application Areas

A Hotel Bedding Programs

Property-specific motif registration on mattress ticking, letting a chain carry one woven design across room tiers.

B Retail Mattress Collections

Pattern differentiation across price tiers from a shared base construction, with no change to cutting or quilting process.

C Contract Upholstery Coordination

Headboard panels, bed base covers, and ticking woven from one pattern file for visual continuity across a room set.

D Heritage and Classic Lines

Damask, brocade, and herringbone motifs for traditional ranges requiring woven ornament rather than print.

Production Risk Controls
R1
Float snagging Binding points added to the ground weave reduce float length from eight ends to four or fewer per pattern element.
R2
Differential shrinkage Stenter heat setting at 190°C, 18 m/min, with 2–3 percent overfeed corrects warp and weft tension imbalance.
R3
Seam pattern drift CAD cutting markers with registration marks, plus laser alignment on automated tables, holds drift within 1.5 mm per meter.
Supply and Development Support
Pattern Engineering

An in-house R&D team converts buyer drawings, CAD files, or physical samples into weaving specifications, then weaves strike-off yardage for approval before bulk scheduling.

Certified Production

All lines operate under the ISO 9001:2000 system. Fabrics pass EU REACH testing and carry Hohenstein OEKO-TEX Standard 100 certification, with batch documentation issued per shipment.

Volume and Scheduling

Daily output of 60,000 meters supports repeat container programs. New pattern development runs 15–25 working days; repeat patterns begin at 800 linear meters.

Buyer Questions

What is needed to develop a custom pattern?

Vector artwork or a physical reference swatch with target repeat size and color count. The R&D team converts this to an electronic pattern file and weaves strike-off yardage. Development runs 15–25 working days before bulk scheduling, and four to six yarn-dyed colors are typical per motif.

How is pattern alignment handled at the cutting stage?

CAD-generated cutting markers with registration marks ship with each order. Laser registration on automated cutting tables limits misalignment to 1.5 mm per linear meter, preventing visible drift across seamed panels.

What quantities apply to a new pattern?

New development requires 1,000–2,000 linear meters depending on complexity and color count. Repeating an existing approved pattern begins at 800 meters. Trial rolls of 10–30 meters are available before bulk commitment.

Does the woven pattern affect washing performance?

No. There is no print or coating layer to degrade. Wash at 40°C or below with neutral detergent, keep drum loading under 70 percent to avoid creasing in raised zones, and iron on the reverse at 150°C maximum.

Which compliance documentation is issued?

All woven jacquard lines meet OEKO-TEX Standard 100 Class I or II. REACH SVHC statements cover all dyestuffs and auxiliaries. GRS certification is available for recycled polyester variants at 30 percent content and above. Flammability testing to BS 5852 or CA TB 117 can be arranged per order.

Weave-integrated pattern · Unlimited repeat · ISO 9001:2000 certified
About Us
image front
Hangzhou Xiaoshan RongLi Clothing Co.,Ltd.

Hangzhou Xiaoshan RongLi Clothing Co.,Ltd. was established in 1989 and has been a professional company dedicated to modern mattress fabric. Our company covers 100000 ㎡, and has been honored with "AAA enterprise" of Hangzhou enterprise credit rating, "Xiaoshan brand products", and "Hangzhou famous brand" of our "Rongli trademark". Meanwhile, our company has passed ISO9001:2000 quality system accreditation and all our fabrics have passed the inspection of EU REACH and accreditation of German Hein Stan Oeko-TexStand100.xStand100 certificate.

We are China Woven jacquard fabric Manufacturers and Custom ODM/OEM Woven jacquard fabric Factory. Our company integrates mattresses, design, production, R&D, and sales of home textiles, and imports advanced waving machinery from West Germany and Italy, among others. Produced jacquard, printed, dyed, and color-dyed fabric, knitting mattress, tatting materials, and thermal transfer printed material are of fashionable style and have wide varieties. Knitted and printed tatting cloths are widely applied to cushions, mattresses, pillow covers, sofas, and the manufacturing of thermally transferred printed fabrics. At present, our products are not only sold to all major cities but also sold to countries and regions such as Europe, America, South-East Asia, the Middle East, Japan, and Korea, enjoying a good reputation at home and abroad and are very popular among customers.

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Woven jacquard fabric Industry knowledge
Product Range & Application Engineering

Woven jacquard fabric

Hangzhou Xiaoshan RongLi Clothing Co., Ltd. is a Woven jacquard fabric manufacturer serving industrial projects that require a defined process window, reliable integration and a documented technical scope.

Our approach connects the product configuration with the workpiece, production target, quality requirement and automation plan. The resulting scope covers the main equipment, line interfaces, acceptance basis and lifecycle support needed for a coordinated installation.

Configured Around the Application

We define the configuration around the required operation, material grade, workpiece dimensions, processing sequence, tolerance and output per shift. Product variety and changeover frequency are also incorporated because they affect capacity margin, tooling, controls, access and automation level.

Our technical proposal states the sizing assumptions and normal operating range instead of relying only on a theoretical maximum. Drawings, representative samples and process-trial data allow the product and tooling arrangement to be aligned before configuration approval.

Technical Scope and Configuration

The technical scope can cover rated capacity, working range, stroke or travel, speed, usable work area, clearance, accuracy, repeatability, rigidity, drive and control architecture, power requirements and compatible tooling. We distinguish rated values, adjustable ranges and configuration-dependent performance in the proposal.

  • Performance is matched to the intended working point, not only to a headline maximum.
  • Our scope identifies included equipment, optional equipment and site-supplied interfaces.
  • Drawings, layout data and utility requirements support project planning.
  • Control language, data interfaces, recipes, traceability and line communication are defined for the application.

Automation, Safety and Site Integration

The base machine or product is one part of the complete installation. Our integration scope can account for feeding, transfer, tooling, guarding, sensors, conveyors, lubrication, scrap handling, inspection and connected equipment, with physical interfaces, signals and commissioning responsibilities defined in an interface document.

Safety provisions are aligned with the destination market and plant requirements. The documented scope identifies guards, interlocks, emergency-stop circuits, risk-reduction features and conformity documents applicable to the delivered configuration.

Quality Control and Acceptance

Our project scope connects critical-component selection, fabrication, assembly, inspection and pre-shipment testing with the agreed specifications. Factory acceptance conditions can define the test material, operating duration, measurement method and records supplied with the equipment.

Relevant factory resources, quality records, technical drawings and change-control documents provide a practical basis for technical review. Certification references are applied only when their issuer, scope and validity match the delivered configuration.

Application and Project Matrix

Project Area Application Information Our Technical Output
Application fit Material, part drawing, process and output target Sizing calculation and recommended configuration
Acceptance Measured tolerances, test duration and sample Inspection plan and FAT record
Lifecycle support Shift pattern, maintenance resources and destination Service scope, manuals and spare-parts plan

Total Cost, Delivery and Lifecycle Support

Our proposal can separate the base product, tooling, options, auxiliary equipment, packaging, delivery documents, installation, commissioning, training and initial spare parts. It also defines delivery terms, production milestones, approval points and the effect of approved changes on price or lead time.

Lifecycle support considers energy use, consumables, lubrication, wear parts, maintenance access, diagnostics, software and spare-parts availability. Maintenance intervals, recommended spares, warranty boundaries and available remote or on-site support can be documented for the destination country.

Information We Use to Configure Your Solution

  • Part drawing, material specification, dimensions and tolerance requirements
  • Process sequence, tooling information and representative samples
  • Target cycle rate, shifts per day, annual volume and planned capacity margin
  • Required configuration, automation level and line interfaces
  • Destination voltage, frequency, utilities, floor space and environmental conditions
  • Safety, documentation, certification and language requirements
  • Inspection method and factory/site acceptance criteria
  • Packaging, delivery terms, installation, training and service expectations
  • Requested spare-parts package, warranty terms and quotation validity

Related Equipment Categories

Compare Jacquard mattress fabric when the application requires a different frame, working area, drive arrangement or automation level.

A Configuration Built Around Your Project

Share the application details above with Hangzhou Xiaoshan RongLi Clothing Co., Ltd.. We will connect each major configuration choice to the production requirement and prepare a proposal that separates standard scope, options, site responsibilities and items requiring technical confirmation.